Sensibly speaking I've gotten to an almost finished state with super durable materials, mostly epoxy mixed with pigments, and I am not sure what to make of it. I've been mixing a flexible epoxy that pops out of my molds and has a nice top finish, but the brick wall things I make can only go so far in that they are heavy wall hangings and not too practical for modern living. What I am most happy about is that I do not feel I have to provide a finish coating on these castings and there isn't much that can damage the image since it is made from pigment and epoxy.
My latest experiments have been to make a thin print using acrylic and then by pouring the epoxy behind the print I get a decent bond between the expoxy and the arcrylic which allows the image to carry into the final piece. The top layer then appears to be resiliant and flat so that it could be used as a table without applying another clear coat of epoxy which increases my handling time. Also I have been reinforcing the back with gypsum cement and wire mesh to add some strength to the pieces. while also laying down a silicon mold to make the back uneven in case another layer of reinforcement is added later.
The point of all this is that I have a one big step, 24 hour cure time, solid yet flat piece that can withstand weathering and a good beat down. I put two identical pieces outside to allow them to weather, but I don't expect much to happen quickly, so now I am forced to think of more things I can make with this technique before I get bored at staring at them not eroding. I don't really have a product to make besides the tables and some sort of shrine, but the more I think about it the more I realize that there isn't really anything that people want that I can make.
I can reduce my cost now that I think I have a single step process and don't have to go through extensive finishing processes, but it doesn't help just to make things cheaper. If I am just going to make cheap things I can stick to t-shirts which is what I am trying to get away from. If nothing else I can now relax about the concepts I've been playing with and go back to my day job to make some money. I love the idea of making a house out of these bricks, now that they are resiliant, and fitting together a montage that is interchangable.
The other idea that keeps popping into my head is that these pieces could be used to build a fortress quickly, somewhere like at the Occupy protest, to keep the cops from tearing down the structure like they have been doing in Portland and Oakland. For example a group of 50 people could each carry a brick and then stand side by side stacking them and make a quick wall that could be used as a temporary structure. Or the individual pieces could be used as shields, yet still be justified as a free speech tool.
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